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New appoach for power modules

 
     
 

Five cooling concepts for seven frame sizes allow you to select the optimal power modules for your requirements.

 

Baumuller has adopted a new approach with its power modules. To enhance diagnostics capability, the power modules are coupled with the drive controller via internal, serial communication. In this way, the drive controller can be parameterized independent of the size of the power module. The amount of engineering required is reduced. The power modules are provided with integrated line voltage measurement for operation in different networks throughout the world, e.g. the USA.


A wide variety of cooling concepts allow you to select the optimal cooling system. The push-through cooling concept greatly reduces power loss in the control cabinet. Depending on the application, cost-intensive cooling and air-conditioning systems are not required.
The utilization of the water cooling version paves the way for a reduction of the construction volume and, as a result, cost-effective control cabinet designs can be implemented. Stainless steel cooling systems guarantee low-maintenance operation and high availability.

 

Braking energy
Brake resistor activation is integrated in the form of a brake chopper. A regenerative resistor is connected externally. This paves the way for optimal dimensioning and also reduces the volume of the control cabinet.


Line filter
To optimize configuration from a cost perspective, line filters are always connected in series outside the device. Several power modules can thus be grouped for each line filter resulting in reduced costs for the system as a whole.


Temperature-dependent fan control
The fan is controlled relative to the temperature inside the device. This leads to a reduction in energy consumption and therefore lowers the overall costs of a system.


DC link coupling
DC link coupling can be achieved for a number of power modules for the purpose of energy compensation. Surplus energy is not “burned”.
It is made available to other drive units without
taking additional energy from the supply network.


Safety module
With the optional safety module, the option “safety stop” in accordance with EN954-1 safety category 4 can easily be realized without the integration of additional contactors in the motor
line. This ensures that the structure of the safety circuit remains simple and transparent. The danger potential of the machine is reduced – the machine works reliably.

 

 

 

 

standard
cooling
air/water

 

 

 

 

 

 

 

push-through
cooling
air

 

 

 

 

 

 

 

push-through
cooling
water

 

 

 

 

 

 

 

 

Cold Plate

types of cooling 1)

Types of cooling

   

1) Availability depends on frame size

 

 

Converter family b maXX 4400


Standard cooling air

b maXX 4400 offers a power range from 1.1 kW to 300 kW. At the same time, rectifiers, DC link
capacities and inverters are integrated in all units.

 

Converter family b maXX 4400

frame
size

type

IN
[A]

Imax
[A]

typ. motor rating
[kW]              [hp]

overload
factor

dimensions
WxHxD 1) [mm]

1S

4412

2,5

5

1,1

1,5

2

80 x 310 x 263

1 S
4413
4,5
9
2
2,7
2
80 x 310 x 263
1 B
4412
2,5
5
1,1
1,5
2
106 x 310 x 263
1 B
4413
4,5
9
2
2,7
2
106 x 310 x 263
2
4422
7,5
15
3,4
4,6
2
106 x 428 x 340
2
4423
11
22
5
6,7
2
106 x 428 x 340
2
4424
15
30
6,8
9,1
2
106 x 428 x 340
2
4425
15
40 2)
6,8
9,1
2,6
106 x 428 x 340
2
4426
22,5
45 2)
10
13,4
2
106 x 428 x 340
3
4432
22,5
45
10
13,4
2
155 x 510 x 340
3
4433
30
60
13
17,4
2
155 x 510 x 340
3
4434
45
90
20
26,8
2
155 x 510 x 340
3
4435
60
90
28
37,5
1,5
155 x 510 x 340
4
4443
80
120
36
48
1,5
190 x 624 x 374
4
4444
100
130
45
60
1,3
190 x 624 x 374
4
4445
130
170
58
78
1,3
190 x 624 x 374
5
4453
150
195
75
100
1,3
307 x 656 x 374
5
4454
210
260
110
147
1,3
307 x 656 x 374
6
4462
250
325
132
177
1,3
437 x 815 x 378
6
4463
300
390
160
215
1,3
437 x 815 x 378
7
4472
450
585
225
302
1,3
520 x 600 x 340 3)
7
4473
600
780
315
402
1,3
520 x 600 x 340 3)

supply voltage:

207V-528V+/- 0%Ac

output voltage:

0-95% of supply voltage

supply frequence:

50/60 Hz

electronics supply

external 24V DC (diagnostic capability)

supply rated voltage:

400V

fan connection:

frame size 1-3: 24V DC electronic supply
frame size 4-7: 230 V AC +/- 10%

DC link voltage:

540V rated voltage

chopping frequency

4/8 kHz

certification

CE, CSA*, UL*

1) Height and depth without mounting brackets; depth including required bending radius of connecting cables

2) for 1 second

3) dimensions of water-cooled version
Subject to alteration

 

 

 

 
 
 
 
 
     
     
 
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